Making production processes more efficient
Artificial intelligence can make manufacturing companies more efficient. It is crucial for more efficient design of production processes, thus addressing labour shortages. Business processes still require numerous manual operations at most manufacturing companies. Much of that work can be made more efficient with further automation and AI, for instance by deploying self-learning robots. Certainly the trend towards smaller and more diverse orders ("high-mix, low-volume") requires IT solutions that enable more autonomous production processes. The smart application of AI also makes industrial processes faster, better quality and more reliable.
Much added value for core industrial processes
The number of successful industrial AI use cases is growing by the day. Manufacturers are also increasingly deploying machine learning and deep learning models in core processes. For example, for AI-assisted quality checks in the production line or reducing changeover times through AI-driven machine setting and automatic tool selection.
Biggest gains to be made outside the core process
The greatest potential of (Gen)AI is not in the core process of manufacturing itself. That is already highly automated with machines and robots. It is precisely in processes around that that there is still much to be gained, such as in logistics processes and service provision, but also content creation and analysis applications for departments such as marketing and sales, HR, IT, finance and legal. Concrete examples are:
- Making production planning more efficient
- Translating a product design into machining steps faster and more accurately
- Better predict machine wear and failures
- Optimise logistics and inventory management and pricing
- Autonomous transport systems between warehouse and production line
- Automated ordering and quotation processes for standard products
- AR applications supporting mechanics in real time
- Automatic documentation via speech-to-text for work instructions and training
- Automated answering of customer queries with chatbots
- Automated code writing for drivers of machines and robots
- Supporting the development of new products and processes
This increases productivity, while giving employees more time for work where their knowledge adds most value.
Good data infrastructure key prerequisite for success
Finally, a good data infrastructure is the basis for success. Many manufacturing companies would therefore do well to make their processes more transparent, clean up and make data more consistent, and link IT and operational technologies (OT) to ensure reliability. The better data is unlocked and structured, the more powerful AI can make connections and create value.
Strategic vision drivers and knowledge building needed
Artificial intelligence requires a clear strategic vision from corporate executives, as the technology involves a systemic change that may cause resistance from employees. This is borne out by research showing that 95% of GenAI pilots fail because organisations try to avoid that very friction. Forerunners, however, show that with vision and management commitment, friction can be overcome, especially when AI is not deployed as a generic tool but is deeply embedded in work processes.
Staff
Staff are mostly not eager to adapt existing ways of working, do not always have experience with artificial intelligence and there are often concerns about (future) job loss. However, the latter risk seems limited in the industry. Due to continuous staff shortages, large-scale layoffs are not obvious. Also, automation is largely at the expense of less competitive activities and less popular work. Thereby, employees focus more and more on the development of products and manufacturing processes and less and less on the manufacturing process itself.
Build knowledge, start small and create scale
Knowledge building is also crucial: employees need to be introduced to artificial intelligence step by step to see the added value for their work and become more proficient with it. By starting small, low-threshold knowledge can be gained, such as with prompting for office processes. In addition, collaborating or merging helps to create sufficient scale. Not only to enable digital transformation, but also to cope with the increasing competition and complexity in a general sense - of manufacturing processes and due to staff shortages and regulatory pressure.