"Morphing Pasta" saves 60% on packaging

Frank van Hal
Frank van Hal
12 May 2021
2 min

The way furniture is packed flat to save packaging space and carbon footprint during transport - think for example of how Ikea does this - has inspired a team at Carnegie Mellon University to develop a new type of pasta: Morphing Pasta.

The plastic material used in food packaging is a major contributor to landfills. Finding effective food packaging strategies is crucial to maintaining a sustainable future. For example, they came up with the design concept of deforming food that can be packed flat to reduce packaging space during transport and storage.

Flat paste with grooves

The principle is very simple. At the factory, the paste is not pre-moulded and dried but grooved. The paste remains flat. Once in boiling water, the shape of the paste changes into an attractive edible product.

60% space saving during transport

For 3D-shaped pasta such as macaroni, more than 60% of the packaging space is used to pack air. Making flat-pack pasta, as this "morphing pasta" is officially called, can save much of the packaging space.

Not only that. In Italy, an estimated 0.7% to 1% of total greenhouse gas emissions are due to cooking pasta. These emissions could be reduced by half if the shape and cooking process were optimised. Flat pasta with surface texture has a higher surface-to-volume ratio and can be cooked faster than pasta with an inner cavity, such as macaroni.

Pasta may not look so appealing in the shop anymore, but at least this innovation makes for a surprising meal.

Frank van Hal

Frank van Hal works at Royal Jaarbeurs as senior content marketer in construction, installation and manufacturing. He is co-responsible for great live events such as BouwBeurs and VSK. He also looks after the Maakindustrie.nl/nieuws website and the weekly newsletter together with a colleague.